Mini-ISO Relays
From GummyCarbs
Uh, Relays?
The Basic Car Audio Electronics site has a very good explanation of how relays work.
Mini-ISO
The most commonly found aftermarket relays are Mini-ISO relays, typically referred to as "Bosch-type". There are many brands available, including Bosch, Hella, and whatever no-name brand your local Kragen stocks. To my knowledge, none of the available relays are fully sealed. The bottom panels appear solid, but there is no epoxy applied where the terminals enter the body, so ultimately there is a path for moisture. If you want a 100% sealed relay, look at these.
30-amp relays typicall come with a mounting tab. Personally, I would much prefer that the socket be mounted, and the relay itself be easily changeable.
Bosch
From Chief Enterprise:
| Picture | Part Number | Form | Load Current | Suppression | Enclosure |
|
0 332 002 150 | SPST, Dual contacts | 100 A - 100,000 cycles | No | Standard cover w/bracket |
|
0 332 002 156 | SPST | 75 A - 100,000 cycles | Parallel and series diodes | Standard cover w/bracket |
|
0 332 019 103 | SPST | 50 A - 150,000 cycles | Resistor | Standard cover |
|
0 332 019 110 | SPST | 50 A - 150,000 cycles | Resistor | Standard cover w/bracket |
|
0 332 019 150 | SPST | 40 A - 200,000 cycles - 23 deg C | No | Standard cover w/bracket |
|
0 332 019 151 | SPST | 40 A - 200,000 cycles | No | Standard cover |
|
0 332 019 155 | SPST | 40 A - 200,000 cycles | Diode | Standard cover w/bracket |
|
0 332 201 107 | SPDT | 30 A - 100,000 cycles | Resistor | Standard cover |
|
0 332 209 137 | SPDT | 50 A - 150,000 cycles | Resistor | Standard cover |
|
0 332 209 138 | SPDT | 50 A - 150,000 cycles | Resistor | Standard cover w/bracket |
|
0 332 209 150 | SPDT | 40 A - 200,000 cycles | No | Standard cover w/bracket |
|
0 332 209 151 | SPDT | 40 A - 200,000 cycles | No | Standard cover |
|
0 332 209 159 | SPDT | 40 A - 200,000 cycles | Resistor | Standard cover |
|
0 332 209 161 | SPDT | 40 A - 200,000 cycles | Resistor | Standard cover w/bracket |
|
0 332 209 164 | SPDT | 30 A - 100,000 cycles | No | Standard cover |
|
0 332 209 168 | SPDT | 30 A - 250,000 cycles | No | Standard cover |
Sockets
Relay sockets make it much easier to change out a bad relay. Without a socket, you'll have to remember which wire went to which terminal pin. Relays are generally extremely reliable, but if you're trying to track down an electrical gremlin the last thing you want to do is fiddle with such a headache.
Tessco sells supposedly genuine Bosch sockets (note that their pictures do not match mine, but their part numbers do):
- $0.80 for sockets with mounting tab (p/n 465687, Bosch p/n 3-334-485-008).
- $0.45 for sockets without mounting tab (p/n 464695, Bosch p/n 3-334-485-007).
Neither of these come with the metal terminal inserts, those are sold separately (p/n 91211, Bosch p/n 42238-2/100, 100 pack, $22.25!). Alternatively, pre-wired sockets (Wireless Solutions p/n RH1) are available for $2.10, but you can't get these with a mounting tab.
Hella makes female terminals ("FEMALE DISCONNECTS with CATCH"), p/n 87272:
- $14.69 from Summit Racing
Hella also makes a relay socket with mounting tab, p/n 87122 (presumably without terminals):
- $2.39 from Summit Racing.
- $1.22 from REM Electronics.
This page shows two Bosch Mini-ISO relay sockets. Part number 3 334 485 007 (no mounting tab) and 3 334 485 008 (with mounting tab).
WayTek sells the following:
- Bosch 3 334 485 008 relay socket with tab (WayTek p/n 75280) for $0.73 each, minimum seven.
- Bosch 3 334 485 007 relay socket without tab (WayTek p/n 75281) for $0.27 each, minimum 19.
- Each socket requires four or five pins (WayTek p/n 31073) for $0.14 each, minimum 35.